More ESP32 adventures

I have shown in a previous post that it had been possible to cut the deep sleep current of a ESP32 module, with a LoRa device, FRAM and display down to the 8uA region by careful attention to pull up resistors and type of display.

I thought it would be useful to be able to include a Micro SD card into my projects. For the trackers it would be very handy to be able to log GPS data to an SD card. This could be useful if for some reason the LoRa radio link stopped working. For the same reason this would be a useful backup for remote sensor or data gathering applications.

The current taken by micro SD cards seems to vary greatly, the one I was using was consuming 200uA or more when inactive, which would make battery life poor.

I tried switching off the power to just the SD card, but that had the effect of dragging pins on the SPI bus low which increased the sleep current of the LoRa device.

A different approach was needed.

I built up an ESP32 board that used a MOSFET to turn off the VCC power rail to all the devices external to the ESP32, LoRa module, display, FRAM, BME280 sensor and micro SD card.

The picture shows the prototype in action, sleep current was measured at 11uA, and that includes a resistor network to measure the battery voltage and a charger IC to allow for solar battery charging.

This power switching approach also made the software side an easier, it was not necessary to take all the attached devices through a shutdown sequence.

Of course this does mean that all devices need to be re-initialised every time the ESP32 comes out of sleep mode but this is not a difficult issue to deal with.

Locator ESP32 FrontLocator ESP32 Rear

Measuring Low Currents

You may find you need to measure the current consumption of your latest cunning project.

If this current is in the mA range, say from 2mA up to 500mA or more then a standard multimeter will normally do the job. All you need to do it put the multimeter on a suitable current range in series with the power supply, as in the picture;

Measuring current ReducedOne issue that can affect the measurements is the voltage drop across the multimeter. The multimeter measures current by allowing the current to flow through a low value resistor and then measures the voltage drop across that resistor (normally called the shunt). The multimeter can then calculate the current in the resistor.

This voltage drop across the resistor\multimeter is the burden voltage of the multimeter and its consequence is that the project whose current consumption you are measuring is now lower than before.

A Fluke 87 for instance has a burden voltage of 1.8mV per mA on the mA range so if the current flow is 100mA, there is an 180mV voltage drop across the multimeter and the projects supply voltage is now 180mV lower.

What do you do if you want to measure the sleep current of a project which is likely in the tens of uA range? If you have the multimeter on the mA range there won’t be enough resolution to give a good indication of a current in the low uA range.

Also you probably cannot put the multimeter on the mA and then switch to uA as the switching can disconnect power from your project and cause a reset.

So what happens if you start with the multimeter on the uA range? The Fluke 87 has a burden voltage of 100uV per uA on this range so if the project is drawing 100mA when its not in sleep mode the burden voltage of the multimeter will be;

100,000 * 0.0001 = 10v !

Oh dear, with a 10V voltage drop across the multimeter your project is unlikely to run in at all.

Wire Short ReducedSo what to do ?

The answer is fairly straight forward. Start with the multimeter on the uA range and short across it with a bit of wire.

See picture, the multimeter connections are the red and black crocodile clips, the shorting wire is the yellow one.

Then when your project puts itself into low current mode, remove the wire. The burden voltage of 100uV per uA should not cause problems with most projects and you should be able to accurately measure currents down to 1 or 2 uA.

The project shown in the first picture has a sleep current 12.9uA, so the burden voltage is only 1.29mV, which is unlikely to cause a problem. My OWAN B35T (much cheaper than a Fluke !) has a burden voltage of 50uV per uA.

Rather than use a bit of wire to short out the multimeter, make up a switch unit that has power in and out connectors (see picture) with tags for the multimeter connections in the positive line. The switch shorts across the multimeter connections. Short out the multimeter with the switch put the multimeter on the uA range and when the project is in low current mode open the switch. Simple.

Switch Reduced

 

Switch in Use Reduced